NEPTEC on the move

NEPTEC offers the right solution for every application. We are delighted to share with you our project in Kazakhstan. Our local customer in the country is a manufacturer of test kits. Their products are used in clinical laboratories, blood banks and hospitals.

The Challenge

However, their current challenge is to have two systems with these specifications:

The first system is needed for the test kits' production:

Requested Water Quality

Conductivity: 0.055μS/cm

Bacteria: <100 CFU/ml

Production rate: 270l/h

Operating hours: 8h/day

Consumption per day: approx. 2000l

Dimensioning Pump and Loop

Withdrawal points: 7

Simultaneity: 100%

Requested Pressure: 2bar

Stainless steel loop

The second system is intended to be used for the supply of cleaning and disinfection devices:

Requested Water Quality

Conductivity: <1μS/cm

Bacteria: <100 CFU/ml

Production rate: 120l/h

Operating hours: 5h/day

Consumption per day: < 500l

NEPTEC’s Solution

Our solution for the first system:

Our RO alpha with a production rate of 300 L/h including a built-in EDI for the removal of ions and other charged species from water. To protect the reverse osmosis and the EDI module, we installed first a back flushable fine filter and a softener in front of our RO alpha. The produced pure water will be stored in an external 1500 L tank with a sterile overflow, vent filter and CO2 absorber and is distributed with a frequency-controlled pressure pump station. An ion exchanger with digital conductivity meter integrated in the loop guarantees the removal of the remaining ions. Finally the combination of a UV flow through disinfection and a sterile filter removes existing organic compounds and guarantees the best possible water quality.

Our solution for the second system:

Thanks to the modular design we were able to build everything in one compact, dust-proof and extremely silent cabinet. Our RO alpha with a production rate of 120 L/h including a built-in EDI, softener, 160l tank, frequency-controlled pressure pump, UV tank disinfection, sterile overflow and sterile vent filter is the ideal system.

Advantages of our solution:

RO alpha systems are built to last a longer period of time. They are extremely dependable, built with highest-quality parts - 100% Made in Germany. Our systems produce reliably and continuously perfect water quality without fluctuations while saving operating costs, energy and water. The modern controller which can be connected to the building management system is the optimal completion. Additionally, all components are protected in compact, low-noise and dust-proof cabinets.